AI-driven print process optimization for cost reduction

Client NameGZ Media

Client CountryCzech Republic

  • Client typeEnterprise
  • IndustryRetail & E-commerce
  • Application areasData & Analytics / Business Intelligence, Manufacturing & Production, Operations & Process Automation
  • AI technologiesAI Agents & Task Orchestration, Machine Learning, Optimization & Planning
  • Business impactsEmployee Enablement & Productivity, Operational Efficiency & Cost Savings
  • Data typesDocuments / Semi-structured Data, Structured Tabular Data
  • Delivery modelsProduct / Licensed Software, Service / Subscription
  • DeploymentsCloud
  • Key capabilitiesDecision Support & Augmented Analytics, Planning, Scheduling & Optimization
  • Project stagesInitial Production Deployment
  • Solution formsAPI / Micro-service Interface, Automated Backend Process, Web Portal / Dashboard

Solution Description

Problem description

GZ Media faced rising production costs due to increasing energy and material prices. It was necessary to effectively optimize the bundling of printed materials, which had previously led to inefficiencies.

Solution

Using the Adastra OptiSuite platform, we developed an application for automatic optimization of printed material bundling, accelerating the process while considering all key factors to save both time and costs.

Main Users of the Solution

Press operators, planning team, production managers.

Project timeframe (months)

6

Technologies used

Adastra OptiSuite, machine learning algorithms.

Additional services

  • Annotation / synthetic data / dataset extension
  • AI model selection and customisation

Implementation

Project Owner on the Client's Side

Head of Innovation / Digital Transformation

Participation on the Client's Side

  • Domain / process experts
  • Software & Data Engineering / IT Ops
  • End users

Form of Supplier Involvement

Joint implementation with the client

Operation and Maintenance

Operational Model

Client’s internal team

Needed Competencies on the Client's Side

Production operators, data analysts

Other Resources or Infrastructure

Cloud infrastructure, vendor support

Impact and Results

Qualitative Benefits

Automation and optimization of the bundling process, increased work efficiency, error reduction.

Quantitative Results

ROI achieved in just 6 months, 100% error reduction, planning completed within minutes.

Client Feedback

“The ideal in optimizing the bundling process of printed materials was achieved thanks to Adastra – the functionality exceeded expectations.”

Lessons Learned and Recommendations

Key Success Factors

Innovative approach to planning automation, close collaboration with the client’s team.

Biggest Challenges

Integration with existing processes, transition to AI-driven systems.

Recommendation for Others

Implement AI systems for process optimization to free up employee capacity for other tasks.

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